OLED Ink-jet printing market situation, early 2018

Many OLED producers believe that Ink-Jet printing of OLED emissive materials is the best way to achieve lower-cost OLED TV production, and to enable OLEDs to compete in the medium part of the TV market. Ink-Jet printing is an efficient process (less material waste compared to evaporation) and it can be very quick as well. The main drawbacks of inkjet are the limited resolution and the need for soluble emissive materials which are less efficient compared to evaporation ones.

A Kateeva OLED ink-jet printing system

These challenges are being overcome, and it seems that at least four groups (in Korea, Japan and China) are charging forward towards mass production of ink-jet printed OLEDs. Ink-jet printer makers and soluble material suppliers are also optimistic ink-jet printing commercialization will soon be here as the material performance gap is diminishing.

Sony, Panasonic and Sumitomo to participate in JOLED's next financing round

A few day go JOLED announced that it started commercial shipments of its 21.6" 4K OLED panels for use in medical monitors, in its low-volume 4.5-Gen ink-jet printing production line.

JOLED 4K prototype OLED Monitor (July 2017, Japan)

Following JDI's decision to halt its plans to increase its stake at JOLED, the company is now seeking to raise $900 million to support its plan to start mass producing OLEDs in 2019. According to a report from Japan the company has received commitments from Sony and Panasonic and both Sumitomo Chemical (who supplies its P-OLED materials to JOLED) and Screen Holdings (who supplies its equipment to JOLED) are likely to take part in the financing round as well.

JOLED starts commercial shipments of its printed 21.6" 4K OLED monitor panels

In June 2017 JOLED announced that it started to sample 21.6" 4K OLED panels, with plans to initiate low volume production at its 4.5-Gen pilot inkjet production line. JOLED announced today that it has began commercial shipments of these panels. We do not know JOLED's first customer but it is likely to be Sony.

JOLED first commercial 21.6'' 4K OLED panels photo

JOLED says that it has now achieved the necessary product quality and production yields. The product was already selected for use in medical monitors (again, we believe this is Sony, who we know received JOLED's first samples and already has its own 25" OLED medical monitor that uses Sony's own OLEDs). JOLED also aims to ship these panes to other OLED monitors applications.

Sumitomo Chemical starts to promote P-OLED materials and printers for OLED display production

Sumitomo Chemical acquired CDT back in 2007, and since then the Japanese company has been developing it's P-OLED (polymer-based OLED) materials and technologies. While initially Sumitomo aimed to produce materials for displays, in recent years it has focused mostly on OLED lighting materials and even panel production.

Touch panel production fab, Sumitomo

A noted exception was Panasonic's OLED TV development project which used printing technologies and Sumitomo's P-OLED materials. But Panasonic terminated this project in 2013. We speculated that JOLED, which is based on Panasonic's technology (and other technologies as well), uses P-OLED materials in its prototypes, but we were not sure.

Researchers develop new OLED deposition approach

Researchers at the University of California, Santa Barbara and the Dow Chemical Company have chosen a bottom-up approach to patterning emissive polymers, aiming to solve some of the problems that plague Solution-based protocols for OLED manufacture.

The team started with a layer of indium tin oxide and used light-activated chemistry to pinpoint specific locations on the surface for polymer growth. Key to the success of this approach are designer iridium photocatalysts that serve two roles: First, as the catalyst to build the emissive brush polymers, and then as a necessary dopant for the resulting OLED arrays.

Researchers develop polymer-TADF emitters using induced conjugation

Researchers from the Technical University in Dresden have developed a method to produce polymer TADF emitting molecules. Up until now most TADF materials are based on small molecules or chromophores linked to a polymer network.

Polymer-TADF synthesis final step

This research focused on actual polymer TADF, and using a controlled extension of the conjugation of the monomers HOMO wavefunction, the researchers were able to to increase thephotoluminescence quantum yield from about 3% to about 71%. The reseachers say that this is an encouraging first step towards polymer TADF emitters.

JOLED demonstrates new 4K and flexible AMOLED panels

JOLED (Japan OLED) was established in August 2014 by Japan Display, Sony and Panasonic with an aim to become an OLED medium display (10-30 inch) producer. The company is aiming to start mass production in 2019, although some panels may ship in limited volume earlier.

JOLED 21.6'' 4K medical OLED prototype, Cebit 2017

Last week at Cebit 2017 JOLED demonstrated some of its latest OLED prototypes. In the photo above you can see JOLED's 21.6" 4K (3840x2160, 204 PPI) "medical applications" monitor. JOLED also demonstrated what seems to be the same panel for "consumer" application (they call this private viewing). The whole panel weighs just 500 grams and the color gamut is 130% sRGB.

JOLED details their printing process and materials

JOLED (Japan OLED) was established in August 2014 by Japan Display, Sony and Panasonic with an aim to become an OLED medium display (10-30 inch) producer. JOLED is using a printing process which should result in lower cost production (but of lower performance displays) compared to evaporation printing.

JOLED/JDI OLED efficiency improvement chart (Jan 2017)

JOLED's R&D Division Manager spoke at the PF&E China conference a couple of weeks ago, detailing the company's process. JOLED is producing RGB-strip OLED panels using ink-jet printers made by Panasonic and P-OLED materials produced by Sumitomo. The OLED structure is based on Sony's technology and the backplane is a transparent amorphous oxide semiconductor.

Sumitomo to show their latest P-OLED lighting panels at L+B 2016

Sumitomo Chemical announced it will exhibit its latest P-OLED lighting panels at the Light+Building 2016 event next month. Sumitomo's booth's director is the world-renowned Japanese lighting designer Motoko Ishii.

Sumitomo OLEDs, 2014 L+BSumitomo OLEDs, 2014 L+B

Sumitomo will show a large OLED installation (five by five meters in size, and 3.6 meters high) that symbolises a garden in the sky and is named OLED JARDIN.

VTT researchers develop low-cost polymer OLED lighting deposition technology

Finland's VTT Technical Research Centre developed a new technique to deposit patterned OLED lighting elements on flexible plastic films. This could enable a low-cost process technology to make flexible light emitting structured films - which they see used mostly in advertisement campaigns.

VTT printed polymer OLEDs photo

The new room-temperature deposition technology uses standard traditional gravure and screen printing - which means it may be possible to use in regular printing houses. The process makes OLED lighting stripes which are 0.2 mm thick and uses polymer based OLED emitters